Haifei Ultrasonic Metal Welding Machine

 

 

This video collection shows HAIFEI ultrasonic metal welding machines joining copper wire harnesses, electrical terminals and other conductive metal components. The demonstrations include wire-to-terminal and wire-to-wire welding, with conductor cross-sections ranging from fine wires to 100 mm² cable assemblies.

The videos show workpiece loading, tooling contact, the ultrasonic welding cycle and the completed joint. They also include ultrasonic spot welding and metal roll welding for different component structures. Final machine power, sonotrode, anvil and fixture design depend on the conductor material, cross-sectional area, terminal structure, joint dimensions and required production output.

Use these videos as application references. For machine configurations and project selection, visit our Ultrasonic Welding Machine category or send us your wire and terminal samples for a welding test.

 

 

Wire Harness Terminal Welding

12,000W Ultrasonic Welds

Welding--Wire Harness&Wire Harness

25 mm² Wire Harness Terminal Welding

35 mm² Wire Harness Terminal Welding

20 mm² Wire Harness Terminal Welding

 

50 mm² Wire Harness Terminal Welding

100 mm² Wire Harness Terminal Welding

6 mm² Wire Harness Welding

70 mm² Wire Harness Terminal Welding

4 + 4 Wire Harness Welding

80 mm² Wire Harness Terminal Welding

 

 

Ultrasonic Spot Welding Machine

Ultrasonic Sealing Machine

Ultrasonic Metal Roll Welder

Wire Harnesses And Terminals

 

Different Size Wire Harness Terminal Welding Sample

"Hair-Thin" Wires

 

Start Your Welding Machine Project with Haifei

Share your workpiece drawing, material, welding position, required output, and quality requirements. Haifei will review your welding process and recommend a suitable busbar welder, resistance welder, or customized automation solution.

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