The HF-WX-20DA by Haifei is a professional-grade 20kHz ultrasonic spot welder engineered specifically for the demanding requirements of the New Energy Vehicle (NEV)and Energy Storage (ESS) sectors.
Unlike traditional resistance welding, our ultrasonic technology creates a solid-state molecular bond between non-ferrous metals like copper, aluminum, and nickel. This ensures zero melting, minimal electrical resistance, and unmatched joint strength for critical battery assembly.



Certifications
40+ Patents and 2 National Software Copyrights, 10,000㎡ Factory with 100+ skilled employees.






Our Partners
We have served over 5,000+ customers worldwide, and our long-term partners include Tesla, BYD, and Siemens.Over 50+ Fortune 500 companies.








Haifei Customer Site








Technology Highlights
Intelligent Frequency Tracking
The HF-WX-20DA automatically compensates for horn wear and temperature changes, ensuring the ultrasonic generator always operates at peak resonance.
Custom Tooling & Horn Design
Backed by 16 years of R&D, Haifei provides custom-made welding horns (sonotrodes) using high-grade imported tool steel, extending service life by 30%.
Data Traceability
Fully compatible with MES (Manufacturing Execution Systems) via RS485/Ethernet, supporting Industry 4.0 smart factory integration.
Cold Welding Process
No sparks, no smoke, and no external heat, preserving the chemical properties of sensitive battery materials.
Application Scenarios
EV Batteries
Welding multi-layer copper/aluminum foils to battery tabs (Al/Cu).
Power Electronics
Heavy-duty wire harness welding and copper busbar to terminal connections.
Consumer Electronics
High-precision welding for capacitor leads and thin-film batteries.
Solar & Wind Energy
Photovoltaic ribbon welding and energy storage module interconnects.



System Advantages
Patented Vibration Technology - Uniform energy distribution
Quick-Change Tooling - <30 second horn changeover
Digital Quality Assurance - Stores 10,000+ weld records
Compact Footprint - Bench-top or inline configurations
|
Product model |
HF-WX-20DA |
|
Ultrasonic frequency |
20KHz |
|
Power |
3KW/6KW |
|
Rated voltage |
380V 50Hz |
|
Production efficiency |
about 1.2 seconds/time, depending on the welding product |
Sample









FAQ

01.Can it really weld copper to aluminum effectively?
02.How is weld quality monitored and documented?
03.What is the horn life, and how do we get a new one?
04.Can this machine be integrated into an automated cell?
Wuxi Haifei Intelligent Equipment Co., Limited is one of the leading manufacturers and suppliers of ultrasonic spot welder in China. With abundant experience, we warmly welcome you to buy advanced ultrasonic spot welder for sale here from our factory. Quality products and reasonable price are available.
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