Ultrasonic Spot Welder

Ultrasonic Spot Welder

Details
Our Ultrasonic Spot Welder utilizes high-frequency mechanical vibrations to create instant, cold welds between similar or dissimilar metals. This innovative technology delivers clean, oxide-free bonds for sensitive electronics, battery manufacturing, and precision component assembly.
Category
Ultrasonic Welding Machine
 
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Description
Technical Parameters

The HF-WX-20DA by Haifei is a professional-grade 20kHz ultrasonic spot welder engineered specifically for the demanding requirements of the New Energy Vehicle (NEV)and Energy Storage (ESS) sectors.
Unlike traditional resistance welding, our ultrasonic technology creates a solid-state molecular bond between non-ferrous metals like copper, aluminum, and nickel. This ensures zero melting, minimal electrical resistance, and unmatched joint strength for critical battery assembly.

 

Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar
Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar
Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar
Certifications

40+ Patents and 2 National Software Copyrights, 10,000㎡ Factory with 100+ skilled employees.

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Our Partners

We have served over 5,000+ customers worldwide, and our long-term partners include Tesla, BYD, and Siemens.Over 50+ Fortune 500 companies.

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Haifei Customer Site

 
Russian Client Visits HAIFEI For Silver Contact Welding Machine
HAIFEI Aluminum Welder Impresses International Visitors
Indian Client Visits HAIFEI Factory To Evaluate Diffusion Welding Equipment
Indian Copper Flexible Connector Manufacturer Visits HAIFEI, Focusing On Diffusion Welding Technology Solutions
HAIFEI Successfully Ships 16 High-Performance Diffusion Welding Machines To India
European Partner Implements Haifei's Fully Automated Welding Cell For Automotive Lift Components
Tunisian Client Successfully Accepts HAIFEI's Automated Car Lift Welding Workstation
Indian Technical Delegation Visits HAIFEI On Weekend, Reaches Cooperation Intent On Diffusion Bonding Equipment

Technology Highlights

Intelligent Frequency Tracking

The HF-WX-20DA automatically compensates for horn wear and temperature changes, ensuring the ultrasonic generator always operates at peak resonance.

Custom Tooling & Horn Design

Backed by 16 years of R&D, Haifei provides custom-made welding horns (sonotrodes) using high-grade imported tool steel, extending service life by 30%.

Data Traceability

Fully compatible with MES (Manufacturing Execution Systems) via RS485/Ethernet, supporting Industry 4.0 smart factory integration.

Cold Welding Process

No sparks, no smoke, and no external heat, preserving the chemical properties of sensitive battery materials.

 

Application Scenarios
 

EV Batteries

Welding multi-layer copper/aluminum foils to battery tabs (Al/Cu).

Power Electronics

Heavy-duty wire harness welding and copper busbar to terminal connections.

Consumer Electronics

High-precision welding for capacitor leads and thin-film batteries.

Solar & Wind Energy

Photovoltaic ribbon welding and energy storage module interconnects.

Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar

Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar

Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar

 

System Advantages

 

Patented Vibration Technology - Uniform energy distribution

Quick-Change Tooling - <30 second horn changeover

Digital Quality Assurance - Stores 10,000+ weld records

Compact Footprint - Bench-top or inline configurations

Product model

HF-WX-20DA

Ultrasonic frequency

20KHz

Power

3KW/6KW

Rated voltage

380V 50Hz

Production efficiency

about 1.2 seconds/time, depending on the welding product

 

Sample

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FAQ

 

 

Automatic Ultrasonic Spot Welding Machine for Copper and Aluminum Busbar

01.Can it really weld copper to aluminum effectively?

Yes. This is a core strength of ultrasonic welding. It produces a strong, ductile bond between copper and aluminum with minimal electrical resistance, solving a major challenge in electric vehicle and battery manufacturing.

02.How is weld quality monitored and documented?

The controller monitors key parameters (energy, time, pressure) for every weld. You can set acceptance limits. All data can be exported for quality records and process traceability to meet standards like IATF 16949.

03.What is the horn life, and how do we get a new one?

Standard titanium horns last for millions of cycles under normal use. Horns are application-specific. We design and manufacture custom horns quickly based on your sample parts or drawings.

04.Can this machine be integrated into an automated cell?

Absolutely. It includes standard industrial I/O interfaces for seamless integration with robots, PLCs, and automated part handling systems.

 

 

Wuxi Haifei Intelligent Equipment Co., Limited is one of the leading manufacturers and suppliers of ultrasonic spot welder in China. With abundant experience, we warmly welcome you to buy advanced ultrasonic spot welder for sale here from our factory. Quality products and reasonable price are available.

 

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Start Your Welding Machine Project with Haifei

Share your workpiece drawing, material, welding position, required output, and quality requirements. Haifei will review your welding process and recommend a suitable busbar welder, resistance welder, or customized automation solution.

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