Robot-Assisted Suspension Spot Welding Machine

Robot-Assisted Suspension Spot Welding Machine

Details
The Robot-Assisted Suspension Spot Welding Machine combines the flexibility of an industrial robot with the high efficiency of a suspension-type spot welder. It is designed for high-volume, high-consistency welding in automotive and metal fabrication industries. 🤖 Fully automated robot...
Category
Flexible Projection Welding Line
 
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Description
Technical Parameters

The Robot-Assisted Suspension Spot Welding Machine combines the flexibility of an industrial robot with the high efficiency of a suspension-type spot welder. It is designed for high-volume, high-consistency welding in automotive and metal fabrication industries.

  • 🤖 Fully automated robot operation
  • 🔩 Suspension spot welding structure for wide welding range
  • ⚡ Stable MFDC welding current
  • 🏭 Ideal for mass production lines

Robot + Suspension Welding Gun Details

 

Suspension Spot Welder Options
 

The system features an integrated suspension spot welding gun, designed for seamless integration with industrial robots.
Its compact and rigid structure ensures stable multi-angle welding and high-duty-cycle operation in automated production lines.

Two integrated suspension spot welding models are available to meet different material types, weld sizes, and production requirements.

product-800-800

C-Type Integrated Suspension Spot Welding Machine

Suitable for a wide range of materials, including copper, aluminum alloys, and other materials with high thermal conductivity, low resistance, and difficult weldability.

Model:DN2-C30-3515

Rated Power:48 kVA

Frequency:50 / 60 Hz

Max Continuous Welding Current:5400 A

Primary Voltage:380 V

Key Features

  • Compact structure, ideal for limited installation space
  • Lower gun weight, robot-friendly payload
  • Suitable for medium weld sizes and standard cycle times

X-Type Integrated Suspension Spot Welding Machine

Suitable for welding aluminum alloys, galvanized steel, and other low-resistance or difficult-to-weld materials, especially where high weld strength and consistency are required.

Model:DB2-X30-4020

Rated Power:75 kVA

Frequency:1000 Hz (MFDC)

Max Continuous Welding Current:6300 A

Primary Voltage:500 V

Key Features

  • Higher welding power for large nuggets or thick materials
  • MFDC output ensures excellent weld consistency
  • Ideal for automotive and high-spec industrial applications
product-800-800
 

C-Type

Best for compact layouts and standard welding requirements

X-Type

Best for high-strength welds, consistency, and automotive-grade production

why choose us
 
 

'lt is awesome to work with Creative. amazingy organized,easy to communicate with. responsive with next iterations,and beautiful work.

 

Main Components

  • Industrial robot (6-axis or customized)
  • Suspension MFDC spot welder
  • Welding gun & electrode system
  • Welding controller
  • Fixtures & positioning system
  • Safety enclosure and control cabinet
 
 

Working Principle & Process Flow

  • Workpiece loading (manual or automatic)
  • Robot positions the welding gun
  • Suspension welder applies welding force
  • MFDC current completes the weld
  • Move to the next welding point automatically
 
 

Key Advantages

  • Consistent Weld Quality

MFDC technology ensures stable heat input and minimal spatter

  • High Productivity

Suspension design enables fast multi-angle welding

  • Flexible Automation

Easy adaptation to different workpieces via programs or fixtures

  • Labor Cost Reduction

One operator can supervise multiple welding stations

 
 

Typical Applications

🚗 Automotive components

🏍 Motorcycle parts

🏗 Sheet metal structures

🔧 Home appliance metal parts

⚙ Customized metal assemblies

 

the only place you'll find outside the home

 

Technical Specifications

Welding type: MFDC spot welding

Robot axes: 6-axis

Control system: PLC + welding controller

Cooling system: Water cooling

Automation level: Fully automatic / Semi-automatic

Customization & Integration

Complete automation line integration

Robot brand customization

MES / production line communication

Customized welding gun & power configuration

HAI FEI METAL WELDING LEADER
HAI FEI METAL WELDING LEADER

who choose us?

 
  • Extensive experience in automotive welding solutions
  • In-house welding system design
  • Proven automation project cases
  • Global technical support and service

one-stop solution

professional team

high quality

FAQ

 

 

product-400-400

01.What is the difference between C-type and X-type integrated suspension spot welders?

The C-type welder features a compact structure and lighter weight, making it suitable for medium weld sizes and limited installation space.
The X-type welder provides higher welding power and better weld consistency, ideal for automotive and high-spec industrial applications.

02.Which industrial robots can this system work with?

The system can be integrated with mainstream 6-axis industrial robots, including both domestic and international brands.
Gun weight, mounting interface, and communication signals can be customized to match the selected robot.

03.What materials can be welded with this suspension spot welding system?

The system is suitable for mild steel, galvanized steel, stainless steel, and aluminum alloys.
For low-resistance or difficult-to-weld materials, the X-type welder offers more stable welding performance.

04.Can the system be integrated into a fully automated production line?

Yes. The system supports full automation integration, including conveyors, fixtures, vision systems, and MES connectivity,
making it suitable for continuous and multi-spot welding production lines.

05.Can welding parameters be adjusted for different products?

Yes. Welding current, force, and welding time can be independently set via the control system,
allowing quick changeovers and improved production flexibility.

06.Do you provide customization and technical support?

We provide complete customization services, including welding gun selection, robot matching, fixture design, and automation planning,
along with installation, commissioning, and long-term technical support.

 

 

 

Wuxi Haifei Intelligent Equipment Co., Limited is one of the leading manufacturers and suppliers of robot-assisted suspension spot welding machine in China. With abundant experience, we warmly welcome you to buy advanced robot-assisted suspension spot welding machine for sale here from our factory. Quality products and reasonable price are available.

 

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