Ultrasonic Spot Welding Machine

Ultrasonic Spot Welding Machine

Details
The Haifei HF-WX-20XC-2 is a high-performance Ultrasonic Spot Welding Machine specifically designed for large-section wire harnesses. Utilizing 20KHz high-frequency vibration technology with a robust 6kW output, it ensures superior fusion for 25-50mm² wire harnesses and terminals. It is the premier choice for achieving low-resistance, high-strength electrical connections in EV batteries and industrial electronics.
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Ultrasonic Welding Machine
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Description
Technical Parameters

The Ultrasonic Spot Welding Machine HF-WX-20XC-2 is a high-performance industrial solution designed for precision metal joining. Utilizing advanced ultrasonic technology, it ensures high-strength and low-resistance connections for wire harnesses, making it an indispensable tool for high-standard manufacturing.

 

Ultrasonic Spot Welding Machine

 

Certifications

40+ Patents and 2 National Software Copyrights, 10,000㎡ Factory with 100+ skilled employees.

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Our Partners

We have served over 5,000+ customers worldwide, and our long-term partners include Tesla, BYD, and Siemens.Over 50+ Fortune 500 companies.

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Haifei Customer Site

 
Russian Client Visits HAIFEI For Silver Contact Welding Machine
Malaysian Client Conducts On-Site Acceptance Of Fully Automatic Copper Braid Cutting And Squaring Machine
Kazakh Client Visits HAIFEI For Custom Auto Parts Welder
HAIFEI Aluminum Welder Impresses International Visitors
Tunisian Client Successfully Accepts HAIFEI's Automated Car Lift Welding Workstation
Indian Copper Flexible Connector Manufacturer Visits HAIFEI, Focusing On Diffusion Welding Technology Solutions
HAIFEI Showcases Innovative Welding Solutions At Shanghai International Automotive Manufacturing Technology Exhibition
Indian Technical Delegation Visits HAIFEI On Weekend, Reaches Cooperation Intent On Diffusion Bonding Equipment
Core advantages

 

Superior Welding Performance

Solder joints exhibit excellent conductivity, with resistivity approaching zero or lower, effectively reducing equipment heat generation and improving electrical efficiency.

01

Green and

Low-Cost

Requires no solder, flux, or shielding gas; the welding process is spark-free, smoke-free, and odorless, representing a truly clean processing technology.

02

Intelligent Control System

An integrated microcomputer control system precisely adjusts welding energy, time, and pressure, ensuring extremely high consistency and repeatability in large-scale production.

03

Protection of Sensitive Components

Utilizing a cold welding process, the heat-affected zone is minimal, effectively preventing carbonization of wire harness insulation or damage to precision electronic components caused by high temperatures.

04

High-Efficiency Production

The welding time for a single solder joint is only 0.5-1.5 seconds, significantly shortening production cycles and adapting to high-intensity industrial production lines.

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Technical Highlights

Smart Operation

Supports multiple welding modes (time, energy, height) to meet various complex working conditions.

 

High Efficiency

Single-point welding requires only 0.5-1.5 seconds, significantly shortening the production cycle.

 

Cold Weld Process

Spark-free, odorless, and requires no solder, protecting the wire harness insulation layer from carbonization.

 

 

Specifications

 

 

Parameters Technical Data
Model HF-WX-20XC-2
Frequency 20 KHz
Power 6 KW
Voltage 380V 50Hz
Welding Range 25 - 50 mm²
Control System Microcomputer

 

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Ultrasonic Spot Welding Machine

Industries & Cases
 

New Energy Vehicles

Flexible connections for battery packs, high-voltage wiring harnesses, and terminal welding.

Medical Equipment

High-reliability connections for internal wiring harnesses in precision instruments.

Aerospace

High-strength electrical connections required in extreme environments.

Electronics

Welding of large-section wiring harnesses inside frequency converters and distribution cabinets.

Why Choose Haifei Machine?

 

As a leader in non-ferrous metal welding, Haifei holds ISO certification and numerous core technology certificates. We collaborate with globally renowned partners to provide our customers with state-of-the-art automated welding solutions.

  • Leading Technology: Years of experience in non-ferrous metal welding, possessing multiple patents for ultrasonic and diffusion welding technologies.
  • Practical Experience: Serving numerous well-known new energy and home appliance giants in Europe, India, and China.
  • Rapid Response: A professional engineering team provides 24-hour technical support.

 

Get a Quote!

 

FAQ

 

 

Ultrasonic Spot Welding Machine

01.Can this machine weld combinations of different materials?

Yes, it excels at high-strength welding of copper-copper, copper-aluminum, and aluminum-aluminum wire harnesses.

02.What is the difference between 20kHz and 35kHz?

20kHz has higher power and is more suitable for handling large cross-sectional area wire harnesses of 25mm² and above, like the HF-WX-20XC-2.

03.How do you ensure the security of welding parameters?

The equipment has a built-in microcomputer management system with password protection to prevent unauthorized personnel from modifying process parameters.

04.Are the welding dies (welding heads) durable?

We use high-strength die steel, and a single welding head can withstand tens of thousands of welding cycles under normal use.

05.Is overseas after-sales support provided?

We provide detailed video guides, remote video call support, and can dispatch engineers according to project needs.

06.Does this equipment meet the industry certification requirements of E-E-A-T?

Yes, all Haifei equipment undergoes rigorous internal quality inspection and complies with relevant industrial safety standards.

 

 

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Contact Haifei now to start your project!

Haifei provides comprehensive resistance welding and automated welding solutions, including diffusion welding machines, spot welding machines, seam welding machines, and automated welding equipment, widely used in industries such as new energy, power equipment, and automotive manufacturing.
We offer 24/7 online technical support, ready to answer your questions and respond quickly to your inquiries. Contact us to obtain welding solutions tailored to your production needs.

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