The Servo Electrode Disassembly Machine is an automated system designed for fast and controlled removal of welding electrodes. Powered by a servo drive system and intelligent control technology, it ensures precise, repeatable electrode disassembly with minimal operator effort.
Compared to manual removal, this machine significantly improves maintenance efficiency, reduces labor intensity, and lowers the risk of damaging electrode holders or welding equipment.
It is suitable for spot welding machines, resistance welding systems, capacitor discharge welders, and MFDC welding equipment. The system is ideal for high-volume production lines where frequent electrode replacement is required.
Key Features
Servo-Driven Precision Control
The system uses a servo motor to control motion and torque accurately.
Fast and Stable Operation
Designed for high-frequency electrode replacement, the machine completes removal tasks quickly without compromising safety or accuracy.
Intelligent Control Interface
Equipped with a PLC control system and touchscreen interface, the machine allows operators to adjust parameters and monitor system status in real time.
Compatibility with Multiple Electrode Types
The system supports various electrode cap sizes and shapes.
Safe and Durable Mechanical Structure
The machine is designed with reinforced structural components and safety protection mechanisms.
Detailed Specifications
| Item | Specification |
|---|---|
| Model | SED-100 / SED-200 【To be confirmed】 |
| Drive Method | AC Servo Motor |
| Rated Torque | 0-50 N.m (Programmable) |
| Removal Speed | 20-120 rpm (Adjustable) |
| Compatible Cap Threads | M8, M10, 1/2-20 UNF, etc. 【To be confirmed】 |
| Compatible Cap Diameter | φ13mm - φ20mm |
| Power Supply | 220VAC, Single Phase, 50/60Hz |
| Power Consumption | 1.2 KW |
| Communication Interface | Standard: 24VDC I/O; Optional: Profinet, EtherNet/IP |
| Installation | Benchtop or integrated into automatic cap changing systems |
Application Industries
As a front-end or standalone module for "Servo Tip Dressing and Changing Combination Machines", building fully automated solutions.
Automotive Manufacturing
Used in body welding lines for electrode cap replacement and maintenance. Helps maintain consistent weld quality across high-volume production.
Industrial Manufacturing
Suitable for structural welding lines where electrodes require frequent servicing.
New Energy Industry
Applied in battery pack welding and energy storage system production, where consistent electrode condition is critical.
Metal Fabrication
Scenarios involving heavy plate welding where tips wear quickly and require frequent changes.
Customer Benefits & Value Proposition
Problems Solved:
- Unexpected high costs from welding gun damage during removal.
- Excessively long electrode tip changeover times impacting production cycles.
- Inconsistent manual operations posing safety and quality risks.
Customer Benefits:
- Asset Protection: Significantly extends welding gun service life, reducing spare part inventory and procurement costs.
- Efficiency Gain: Minimizes downtime, increases production line availability and output.
- Standardization & Safety: Achieves process standardization, eliminates human factors, and enhances operational safety.
Certifications
Our Partners
Everything You Need to Know
Can this Servo Electrode Disassembly Machine integrate with robotic welding lines?
Yes. The servo electrode disassembly machine can be integrated into automated welding cells or robotic production lines to streamline electrode maintenance.
Is the system easy to maintain?
Yes. The machine features a modular design with simple maintenance requirements. The control system provides diagnostic feedback for easier troubleshooting.
Does it support different electrode sizes?
Yes. The system can be configured to accommodate different electrode cap sizes and specifications.
Wuxi Haifei Intelligent Equipment Co., Limited is one of the leading manufacturers and suppliers of servo electrode disassembly machine in China. With abundant experience, we warmly welcome you to buy advanced servo electrode disassembly machine for sale here from our factory. Quality products and reasonable price are available.
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