The Single-sided Welding Tip Dressing and Changing Combination Device is an automation system specifically developed for C-type single-sided welding guns. Integrating tip dressing and automatic changing functions into one unit, it utilizes a precise servo control system to achieve fully automated maintenance and replacement of electrode tips for single-sided guns.
This device completely solves the electrode maintenance challenges in single-sided welding processes, significantly improving both welding quality and production efficiency.
Key Selling Points
Designed for Single-sided Welding, Highly Compatible
- Scenario: Traditional dressing equipment cannot adapt to the unique structure of C-type guns, leading to difficult maintenance.
- Our Solution: Specifically optimized for single-sided gun structures, offering perfect compatibility with various C-type gun brands.
01
Fully Automated
Integrated Operation
- Data: The entire process (drug change + needle replacement) is automated, with a very short cycle time.
- Efficiency Gain: Increases efficiency by over 300% compared to traditional manual operations.
02
High-Precision
Servo Dressing
- Technical Spec: Dressing repeatability accuracy of ±0.02mm.
- Quality Assurance: Ensures perfectly consistent tip shape after every dressing cycle.
03
Intelligent
Management System
- Features: Equipped with tip life counting, dressing cycle recording, and abnormal alarm functions.
- Predictive Maintenance: Provides early warnings for tip replacement, preventing unexpected downtime.
04
Detailed Specifications
| Item | Specification |
|---|---|
| Model | SSD-300 / SSD-500 |
| Compatible Gun Type | C-type Single-sided Welding Guns |
| Compatible Tip Diameter | φ13-20mm |
| Dressing Accuracy | ±0.02mm |
| Single Cycle Time | ≤30 seconds |
| Power Supply | 220V AC, 50/60Hz |
| Power Consumption | 1.5KW |
| Air Supply Requirement | 0.5-0.7MPa |
| Communication Interface | Standard I/O, optional Profibus, Profinet, EtherNet/IP |
| Dimensions (L×W×H) | 800×600×1200mm |
| Weight | Approx. 150kg |
Application Industries
Any automated welding scenario utilizing C-type single-sided welding guns.
Automotive Manufacturing
Single-sided spot welding stations for doors, body panels.
Home Appliance Industry
Single-sided welding lines for refrigerator, air conditioner casings.
Metal
Furniture
C-type gun welding for office furniture, metal cabinets.
Special
Vehicles
Body welding for vans, specialized vehicle cabins.
Customer Benefits
Increased Production Efficiency
Reduces non-welding time, improves equipment utilization.
01
Improved Quality Consistency
Programmed dressing guarantees uniform welds.
02
Reduced Labor Costs
Enables unmanned maintenance, saving manpower.
03
Extended Consumable Life
Scientific dressing extends electrode tip life by 30%-50%.
04
Standardized Management
Digital records facilitate quality traceability and production management.
05
Customer Problems Solved
Problem 1: Difficult maintenance of single-sided guns, reliant on skilled operators.
Problem 2: Worn electrode tips lead to declining welding quality.
Problem 3: Time-consuming tip changes disrupt production cycle.
Problem 4: Excessive welding spatter increases cleaning workload.
Wuxi Haifei Intelligent Equipment Co., Limited is one of the leading manufacturers and suppliers of single-sided welding tip dressing and changing combination device in China. With abundant experience, we warmly welcome you to buy advanced single-sided welding tip dressing and changing combination device for sale here from our factory. Quality products and reasonable price are available.
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