Our custom-engineered Copper Braided Brazed Assemblies Machine is designed to automate the complex process of joining copper braided wires with solid terminals. Using advanced induction brazing technology, this machine ensures minimal heat-affected zones and maximum electrical conductivity, making it ideal for EV battery connectors, flexible busbars, and power distribution components.
Our Partners
We have served over 5,000+ customers worldwide, and our long-term partners include Tesla, BYD, and Siemens.Over 50+ Fortune 500 companies.
Certifications
40+ Patents and 2 National Software Copyrights, 10,000㎡ Factory with 100+ skilled employees.
Haifei Customer Site
Key selling points and welding details
Copper Braided Brazed Assemblies Machine
Filler-Free Welding |
100% Material Cost Saving
Direct resistance welding technology completely eliminates filler material usage
Efficient Production |
≤4 Second Cycle Time
One-time forming of multiple sections improves efficiency by 3x
Intelligent Control |
±1% Parameter Accuracy
PLC precisely controls welding parameters for consistent quality
Premium Welds |
≥98% Base Material Conductivity
Ultra-low joint resistance minimizes power loss
Flexible Production |
≤5 Minute Changeover
Modular fixture design adapts to various busbar specifications
Energy Saving | 40% Lower Energy Consumption
High-efficiency energy utilization significantly saves power
Product Specifications
| Welding Method | Resistance Welding |
| Cycle Time | ≤4 seconds |
| Control System | PLC + Touch Screen |
| Power Supply | AC380V 50Hz |
| Air Pressure | 0.6-0.8MPa |
Application Fields
Low-voltage Electrical
Circuit breaker, contactor busbar welding
Power Distribution
Switchgear, distribution box busbar connections
Power Electronics
Frequency converter, inverter internal busbars
Product Advantages & Customer Benefits
| Customer Pain Points | Our Solution | Customer Benefits | |
| 1 | High filler material cost | Filler-free welding technology | Direct material cost reduced to zero |
| 2 | Low welding efficiency | One-time forming process | 3x production efficiency improvement |
| 3 | High joint resistance | Premium welding technology | Reduced equipment energy consumption, extended lifespan |
| 4 | Difficult changeover | Quick changeover system | Significantly improved production flexibility |
why choose us?
Haifei Welding Technology Co., Ltd. is a professional welding equipment manufacturer with a 20,000㎡ modern production base, providing automated welding solutions for low-voltage electrical and power equipment industries, with product quality and service receiving consistent customer praise.
one-stop solution
professional team
high quality
Superior Conductivity
Precise temperature control prevents copper annealing, maintaining the structural integrity and electrical performance of the braided wire.
Consistent Quality
Automated flux application and solder feeding eliminate human error, ensuring 100% repeatable joints.
Versatile Applications
Designed for the EV (Electric Vehicle) industry, renewable energy storage, and heavy-duty electrical switchgear.
Safety First
Equipped with light curtains and emergency stop sensors to ensure operator safety in high-speed environments.
Customization process
Comprehensive, professional and considerate service.
1
Requirements Consulting
2
Prototype Testing
3
Solution Development
4
Selection and Design
5
Manufacturing Inspection
6
Installation Training
7
Production Acceptance
8
After-sales Maintenance
FAQ
01.Does the Copper Braided Brazed Assemblies Machine support special-shaped busbar welding?
02.Are parameter adjustments needed for different busbar thicknesses?
03.Does the welding process generate smoke or odor?
04.Does the equipment require additional water cooling system?
05.Can it integrate with automated production lines?
06.What is the electrode lifespan? Is replacement costly?
Wuxi Haifei Intelligent Equipment Co., Limited is one of the leading manufacturers and suppliers of copper braided brazed assemblies machine in China. With abundant experience, we warmly welcome you to buy advanced copper braided brazed assemblies machine for sale here from our factory. Quality products and reasonable price are available.
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